In the renovation of the U.S. power grid, Transformer
Oil Purifier is extensively used, with the core purpose of meeting the multiple
practical needs of grid upgrades and ensuring the safe, economical, and
environmentally friendly operation of both old and new power equipment.
Adapting to the central lifespan extension needs of aging power grids
The service life of existing equipment in the U.S. power grid is generally
long. After prolonged operation, a large number of transformers and
oil-immersed circuit breakers have insulating oil that becomes contaminated
with moisture, metal debris, and oxidation colloids.
Transformer Oil Filtration Machine can reduce the water content in the oil to
below 10ppm and increase the breakdown voltage to over 70kV. This restores
insulation performance without replacing equipment entirely, significantly
extending the service life of aging equipment.
Regular maintenance using transformer oil purifier can extend the insulation
life of wound equipment by over 30% and lengthen major maintenance cycles from
5 years to 8 years, meeting the core demand for low-cost grid renovation in the
U.S.
Meeting insulation protection needs in specific climates
The central and northeastern U.S. experience large temperature differences
between day and night and distinct seasons. During transformer operation, the
"breathing" process easily draws in humid air, and moisture is the
primary cause of insulation failure.
Vacuum Transformer Oil Purification Plant can forcibly vaporize and remove
moisture under high vacuum conditions while also eliminating
fault-characteristic dissolved gases such as hydrogen and acetylene, preventing
partial discharge and insulation breakdown risks.
The insulation resistance of treated oil can improve by 300%, and the amount of
partial discharge of equipment can decrease by 60%, significantly reducing the
probability of grid failures during extreme weather.
Economic and environmental needs for cost reduction and waste minimization
Hazardous waste disposal in the U.S. is expensive, and directly replacing
discarded insulating oil carries high environmental and economic costs. Transformer
Oil Filtration machine can regenerate more than 80% of old oil for reuse.
After adsorption and regeneration treatment, the acid value of old oil can drop
to below 0.03 mgKOH/g, directly reducing the oil replacement cost of a single
transformer by 40%.
When applied on a large scale, annual insulation oil consumption in the grid
can decrease by 25%, and hazardous waste disposal costs can be significantly
reduced, while complying with the strict U.S. waste discharge standards.
Operation and maintenance adaptation needs for new energy integration
New energy plants such as wind and solar power are mostly located in remote
outdoor areas, where the oil in oil-immersed step-up equipment is easily
contaminated by dust and moisture.
Acore Filtration Co.,Ltd supplied Vacuum Transformer Oil Filtration Machine to USA market, which can operate directly in the field,
performing on-site oil filtering, vacuum oil injection, and hot oil circulation
drying, adapting to the decentralized operation and maintenance scenarios of
distributed new energy.
Vacuum Transformer Oil Purifier can also simultaneously purify turbine oil and
hydropower equipment lubricants, reducing unplanned downtime of components such
as turbine guide vanes and bearings, and improving the overall reliability of
the grid after new energy integration.
